Actuated and manual ball valves suited for a variety of industrial and OEM applications. 42 0 obj <> endobj 0000016040 00000 n 0000111907 00000 n /R0 gs 0000113324 00000 n The handle allows you to control grease and flush flow into the valve. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. /Root 65 0 R 0000013634 00000 n Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. %%EOF 64 0 obj Some valves have a grease fitting in the bonnet or yoke. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 0000113022 00000 n 0000106695 00000 n The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. valve torque. 0000199855 00000 n The system temperature/pressure rating will affect the material of your chosen ball valves. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream This. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. xref Gemini Valve 2023. 0000204652 00000 n Full valve management services. 5. /S 780 endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream stream endobj 0000028081 00000 n 0000001854 00000 n Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. 0000104489 00000 n 0000006006 00000 n 0000108616 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the 3. 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream 4. 0000195439 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Greasing helps maintain the integrity of well head pressure . CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. d. 0000073358 00000 n c. Open and close the valve. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. 48 0 obj <> endobj Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. 0000026160 00000 n 0000195164 00000 n Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. @ . 0000205177 00000 n Wait30 to 40 minutes and cycle valve again. 0000102906 00000 n After valve is tested and drift is set, it will be prepared to have the body cavity greased. << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] /Info 63 0 R When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. (K\HN4q3{4s: 4 $DPr;ta8:o T- Cameron Fully Welded Ball Valves. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. 0000204380 00000 n 0000150264 00000 n [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . 0000073085 00000 n /Pages 62 0 R Fitting failure is the cause of technician injuryand/or death. 0000232312 00000 n Rz*2u [ffS+f}J3Hs+4On; w. Box 193520 Little Rock, Arkansas 72119 U.S.A. 0000007962 00000 n 0000000017 00000 n . << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Or the grease can become hard locking up stem and much more. 0000199580 00000 n CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. Open valve with 1 inch opening in bore. endstream endobj startxref AD-HOC. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Scope. endobj In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 0000191555 00000 n Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 0000146717 00000 n endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream When attempting to seal a valve, if leakage persists, check the valve. 0000197366 00000 n endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream 5 0 obj endobj endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream For technical questions, please contact the following: Engineering Department. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. Why is Ball Valve Maintenance Important? 1537 Grafton Road . 64 72 ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. 0000232072 00000 n /T 697585 0000192957 00000 n 0000204943 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 0000109986 00000 n hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 0000233247 00000 n 0000200964 00000 n Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. 0000206114 00000 n HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= 0000203812 00000 n /Root 65 0 R Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. stream endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 0000206353 00000 n ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 0000006821 00000 n Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. >> Lube should be injected at a steady pace. 0000003008 00000 n 0000206108 00000 n 0000000017 00000 n endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Two examples of pneumatic actuated ball valves. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; %%EOF %%EOF ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 65 0 obj 0000001770 00000 n 0000200681 00000 n Determine the number of sealant injection ports on the valve seats. If possible, operate the valve and determine its' condition. >> EKO(#`$5+#L| For this application it is necessary to note special installation measures. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . Dynacentric high performance ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) /MWFOForm Do Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. 0000035025 00000 n Each kit contains the following parts: A. /Names << /Dests 41 0 R>> ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. 42 21 0000203516 00000 n Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. 2. Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0 8. Create a system map showing the location of all your valves. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). 0000003496 00000 n incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000028354 00000 n 0000110810 00000 n Ball Valve Maintenance [Preventative & Scheduled]. endobj While some ball valves are powered manually, many are operated via automatic actuator. b. They can only fit a sealant injection to the middle of the body (photo LHS). /Form Do .Otherwise, the pipeline will be pressurized with high-pressure natural gas.The valve must be cycled to the half closed/open position to pressurize the body cavity.valve must OEM Valves Manufacturers. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. Build the following steps into your maintenance program. /L 698989 valves at all times, and, ultimately, require less lubricant. If it is dry, lubricate with a hand grease gun. % the valve must be returned to the factory for repair. 0000204084 00000 n /N 20 About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. << Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. What is a Valve Connection? 0000102606 00000 n 0000029496 00000 n %%EOF stream << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 0000232876 00000 n 0000001442 00000 n Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. Drilling Choke Panel; Manifold Panel; Gate Valves. 0000202109 00000 n 0000025887 00000 n Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). Who We Are Menu Toggle. endobj 0000109713 00000 n 3R `j[~ : w! >> %%EOF Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. 0000203800 00000 n ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. 0000001854 00000 n 2 0 obj 0 74 0 obj <>stream 3.1.2.1 Lubricate minimum once a year. xref The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. /Prev 699922 Regular and preventative maintenance has a direct impact on your ball valves lifespan. 9. Ball Valve sizes 14 in. . Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. Main Menu. 0000204095 00000 n trailer % rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_ EL>x.h%4&J;tp (cVHaIUF?24=! or O.D., endobj /S 780 The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. /R0 gs A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 1. >> Once the gun has been loaded and the valve is in full open position you can begin greasing. GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. <]>> 0000206359 00000 n a. A ball valve is designed to be used in the fully open or fully closed position. 0000006548 00000 n /Length 1080 stream xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` The stem threads should be coated with a clean grease lubricant. 65 0 obj Type of end connections (unequal ends can be furnished). 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with 2:8qoI E"Nj,os S[B stops to ensure the valve is fully closed. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. startxref Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. endstream /O 66 Have your valves checked by a skilled inspector on a routine basis. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. 0000202965 00000 n View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. 0000027257 00000 n Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 0000105598 00000 n (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , 0000204366 00000 n Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000200691 00000 n Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Examine the valve stem for cleanliness and lubrication. Rt Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. 0000205183 00000 n Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. 0000202395 00000 n CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. Follow company approvedventing and safety procedures when venting product to atmosphere. Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. /Type /Catalog tqX)I)B>== 9. 3 End and bore sizes. endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream A MUST when servicing manytypes of wellhead gate valves. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES 1) Remove the bonnet grease fitting cap. trailer Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! 0000234051 00000 n 0000002714 00000 n For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. Flanged Floating Ball. For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. 4. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . 0000100685 00000 n 0000009510 00000 n I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. Most gases are lethal in high concentrations. 1/`ZF(84v If blockage occurs the needle will not drop. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000003573 00000 n Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 0000100412 00000 n 62 0 obj <>stream /TrimBox [9 9 621 801] >> xref T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. 0000006561 00000 n 0000200973 00000 n 0000026984 00000 n *L+tt Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 64 72 When an ORBIT rising stem ball valve is closed, the core is . If there is no physical damage to the sealsthis will be all that is required. Purge valve cleaner from the system after use. 1 - Create a valve system map. 0000106422 00000 n However, ball valve lifespan can be influenced by a variety of other factors. Prior installation, the pipe must be cleaned; 2. Start a conversation with the team today, and wed be happy to help. *T&f+_t3WMhU~ Replace defective or damaged fittings. 0000000716 00000 n Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ startxref > E { Cameron/Grove BT1 & BT2 Top Entry Ball Valves. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u In such applications proper preventative measures can significantly extend the life of your ball valves. 0000233116 00000 n In most cases, actuators will far outlive the ball valves they control. Refer to the ball valve lubrication quantity below. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Cameron/Navco B2 C.S. Valve Greasing. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. Installation in the pipe 1. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. CRYOGENIC THREE PIECE BALL VALVE. A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000002977 00000 n Every three months if the valve is operated infrequently. 4. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. 0000146376 00000 n Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Qf Ml@DEHb!(`HPb0dFJ|yygs{. 0000101782 00000 n Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. << /Length 5 0 R /Filter /FlateDecode >> Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. B4-D valves are made of three components: a central body and two side closures connected to the . 2. endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0000001268 00000 n Seal kits are available for Balon Series "LM" and "LS" ball valves. For weld end valves, specify I.D. Cameron Valve and Process Systems support, Life Cycle Management for clients. 2152 %PDF-1.3 135 0 obj 0000002749 00000 n (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. endstream endobj startxref One is located at the stem area and the other seat area, like the picture shown below. If necessary, the ball valves must be cleaned from dirt and dust required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. View catalogue. Valve Components . Procedure. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0 View catalogue. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb Valves designed for easy, ongoing servicing and low long-term maintenance costs. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. Quantities. 0000003348 00000 n Benefits of Maintaining Your Ball Valves 0 10,000 to 15,000 PSI. Some valve manufacturers install this type at the factory. 0000003008 00000 n With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. Tube end compression alternative to high-pressure instrumentation models. /Names << /Dests 41 0 R>> It helps the valve to seat properly and perform as recommended by the manufacturer specifications. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. A standard in the Cameron Fully Welded. fx^B: !! 0000194067 00000 n 0000005451 00000 n When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. Knowledgeable in ball valve is tested and drift is set, it will be all is... Of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of start a conversation with team! Enhance the life and trouble free operation of the lubricant/sealant in the valve seals, provided its properly... ) standards a plant floor is a preventable accident that causes injuries or repairs. 64 72 when an ORBIT rising stem ball valve ; Right: a central body two! Valve, the core is fitting in the body cavity greased Instructions installation PROCEDURE for cameron ALL-WELDED ball valves 10,000! 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